Flow wrap machines are essential for high-speed, efficient packaging of various products, including food, cosmetics, and consumer goods. In this article, we compare our three flow wrap models—SAP-250, SAP-350, and SAP-450—to help you determine the best option for your packaging needs.
Feature Comparison
| Feature | SAP-250 | SAP-350 | SAP-450 |
|---|---|---|---|
| Film Width (Max) | 250mm | 350mm | 440mm |
| Packing Speed | 20 – 60 bags/min | 10 – 45 bags/min | 10 – 25 bags/min |
| Bag Width | 40 – 120mm | 50 – 180mm | 80 – 200mm |
| Bag Length | 65 – 190mm | 120 – 450mm | 140 – 1000mm |
| Product Height (Max) | 55mm | 75mm | 85mm |
| Power Supply | 220V, 50Hz, 2.2kW | 220V, 50Hz, 2.5kW | 220V, 50Hz, 2.8kW |
| Machine Dimensions | 3000 × 800 × 1100mm | 3300 × 850 × 1100mm | 3600 × 860 × 1100mm |
Overview of the Machines
SAP-250 Flow Wrap Machine
- Compact and cost-effective for small to medium-scale products.
- Best suited for products with lower height and width dimensions.
- Suitable for packaging materials: OPP, PE, BOPP, Aluminum, and Laminated Film.
Food Products:
- Confectionery: Chocolate bars, candy, gummies, and other sweets
- Snacks: Crackers, cookies, and other savory snacks
- Baked Goods: Individually wrapped bread rolls, muffins, or small pastries
- Produce: Small packs of pre-cut vegetables or fruits
Non-Food Products:
- Pharmaceuticals: Blister packs, individual pill packets
- Personal Care: Small cosmetics like lip balms, sample-size lotions
- Medical Devices: Small, single-use medical items such as bandages or gauze
SAP-350 Flow Wrap Machine
- A versatile mid-range option with greater flexibility.
- Ideal for medium-sized production lines.
- Suitable for packaging food, cosmetics, and smaller consumer goods.
Food Products:
- Baked Goods: Loafs of bread, muffins, small cakes, or pastries
- Snacks: Larger snack items like energy bars, crackers, or granola bars
- Frozen Foods: Individual frozen meals, ice cream bars, or frozen seafood
- Meat, Poultry, and Seafood: Sliced meats, chicken breasts, or seafood portions
Non-Food Products:
- Personal Care: Medium-sized bottles of shampoo, soap, or lotions
- Pharmaceuticals: Larger blister packs or multi-dose pill containers
- Medical Devices: Wound dressings, bandages, or small medical kits
- Promotional Materials: Scratch cards, giveaways, and other promotional items
SAP-450 Flow Wrap Machine
- Advanced machine with three servo motors for high precision and minimal film wastage.
- Best for large-scale production requiring high accuracy and flexibility.
- Suitable for large and complex product ranges, including industrial and high-end cosmetic packaging.
Food Products:
- Baked Goods: Cakes, or multi-pack pastries
- Frozen Foods: Bulk frozen foods like pizzas, large frozen meals, or multi-packs of ice cream
- Produce: Whole fruits or vegetables like bell peppers, tomatoes, or potatoes
Non-Food Products:
- Industrial Products: Tools, fasteners, and larger components
- Medical Devices: Bulk medical kits or larger medical devices
- Consumer Goods: Gift sets, boxed items, or bundled products
- Promotional Materials: Larger promotional packages, giveaways, or multi-item promotional packs
Choosing the Right Machine for Your Needs
Small businesses & startups:
The SAP-250 is ideal if you require a compact and affordable solution. It’s especially useful for small food production businesses or startups in the cosmetics industry where compact packaging is needed.
Medium-sized manufacturers:
The SAP-350 offers a balance between cost and performance, suitable for businesses scaling up. Its versatility in handling various packaging materials makes it perfect for manufacturers that need a flexible solution for food and consumer goods.
Large-scale production:
The SAP-450 is the best choice for high-precision packaging with minimal wastage, suitable for large manufacturers handling varied packaging requirements. It’s perfect for industries that need accuracy and flexibility, including high-end cosmetics and industrial products.
Maintenance and Support
All three models are designed for ease of maintenance, with easily accessible parts for quick servicing. The SAP-250 and SAP-350 are particularly easy to operate and maintain, while the SAP-450, with its advanced servo motors, may require more regular calibration but offers long-term reliability. We offer comprehensive after-sales support, including training, spare parts, and troubleshooting assistance to keep your packaging line running smoothly.
Packaging Material Compatibility
All three flow wrap machines—SAP-250, SAP-350, and SAP-450—are compatible with a wide range of packaging materials, making them versatile options for various industries. These machines can handle standard films like BOPP, PE, and OPP, as well as more advanced materials such as aluminium and laminated films. This flexibility ensures that they can meet the diverse needs of businesses while maintaining product integrity.
This makes all three machines ideal for businesses that require reliable, high-quality packaging solutions across a variety of materials.
Automation and Integration
The SAP-450 features advanced automation capabilities, including integration with other production line equipment and ERP systems. This allows for streamlined operations, reducing human error and increasing overall efficiency. The SAP-250 and SAP-350, while offering basic automation, are ideal for businesses looking for simple integration without complex systems.
Return on Investment (ROI)
With the SAP-250, businesses can expect to break even relatively quickly due to its low upfront cost and suitability for small-scale production. The SAP-350 is ideal for growing businesses, offering a solid ROI with its balance of speed and versatility. The SAP-450, though higher in cost, delivers a high ROI for large-scale manufacturers by significantly reducing film wastage and improving packaging accuracy, making it a smart long-term investment for high-volume operations.
Financing and Payment Options
To make your investment more manageable, we offer financing options tailored to your business needs. Whether you’re a small startup or an established enterprise, we can help you find a payment plan that fits your budget, ensuring you get the right equipment without compromising cash flow.
Conclusion
Each flow wrap machine has its strengths. The SAP-250 is perfect for small-scale operations, the SAP-350 serves as a flexible mid-range option, and the SAP-450 provides superior efficiency for high-volume packaging lines.
For expert advice and purchasing inquiries, contact SA Packaging Machinery today.