Bottle Filler-Capper-Labeler Machine

A Bottle Filler-Capper-Labeler Machine can be a semi or fully automated production line machine used to integrate the process of dosing or filling, screw capping, and labeling of various viscous and non-viscous products in an efficient and cost-effective manner.

Our SA Packaging Machinery Range

Our Bottle Filler-Capper-Labeler machines cover a wide variety of applications and can be customized according to your production needs. Auxiliary equipment such as airtight protective covers, bottle rinsers, feeding and collection turntables, temperature and abrasion-proof tubes, capping bottle machine options and date coders can be supplied upon request according to your production requirements.

We also offer auger filler packaging machines that help with dry goods packaging as a related item our available machine inventory in addition to our standard bottle shrink wrap machine options.

We are a comprehensive solution for your needs. We also offer piston filler and pouch filler options for your business. Please contact us for more information.

Bottling is not limited to a single type of container or product. A wide range of products can be efficiently packaged in various types of bottles or jars, whether made of glass or plastic. Selecting the right bottling solution depends on the product’s physical characteristics and the desired packaging format.

Different types of products you can bottle or jar:

• Auger screw for powders: protein powders, baby formula, spices, coffee (instant or ground), baking powder, powdered sugar, and dry pharmaceutical powders.
• Measuring cups for free-flowing products: rice, pasta, lentils, beans, grains, couscous, granola, and popcorn.
• Multi-head weigher for mixed or single products: mixed nuts, dried fruits, trail mixes, candies (jelly beans, chocolates), granola, snack mixes, cereals, and decorative items like bath salts or beads.
• Liquids and paste pumps for liquids or viscous products: oils (olive, coconut), water, juices, alcohol, sodas, sauces (ketchup, hot sauce, mayonnaise), shampoos, creams, lotions, peanut butter, yogurt, honey, and chocolate spread.

Our machines are used in a variety of sectors, including:

• Pharmaceuticals: Packaging for medicines, liquids, and gels.
• Food & Beverages: Ideal for filling sauces, juices, water, and oils.
• Cosmetics: Efficient packaging for lotions, creams, shampoos, and more.
• Chemicals & Automotive: Effective for lubricants, cleaning products, and industrial chemicals whether that are in liquid or powdered form.

• Integrated modular design makes connection to any kind of tabletop filling machine possible with upward or downward processing capabilities
• Versatile star wheel capper can handle screw caps and special cap shapes
• Efficient bottle-feeding system reduces time and labour required for bottle feeding
• Accurate pneumatic bottle positioning system ensures accurate container alignment
• Intelligent PLC & HMI-controlled systems offer customisable programs according to speed and filling volumes
• Hi-tech microcomputer is programmed to detect errors or bottle and cap shortages
• Starwheel capper can easily be adjusted for different bottle or cap sizes
• Speed of the feeding table can be adjusted according to packaging requirements
• Capping height can be adjusted with a handwheel
• Custom programs can be stored in the machine’s onboard memory for easy adjustment between processes
• Specialized leakproof filling valves and pneumatic shut-off valve ensure ‘anti-bubble filling’ whilst eliminating the risk of spilling during packaging
• Easy processing of smaller batches
• Flexible microcomputer-controlled labeller can handle single, dual, and single-side dispensing and application with adjustable height and angle parameters
• State of the art photo-electric eye accurately regulates labeling stage for optimal label adherence
• Powerful servo motor allows for simultaneous filling, manual weighing, and auto-quantitative filling
• The sophisticated photo-electric eye can detect any stoppages and material jams and an emergency stop switch instantly alerts the operator of any production errors
• Durable stainless-steel construction conforms with the highest pharmaceutical cGMP standards
• Digital rail control and dual servo motors ensure smooth cap feeding, positioning, and dispensing with high-quality capping without damaging containers
• Flow sensors and filling level detectors provide stable and accurate filling or dosing outputs
• Production capacity counter records production rates and quantities for efficient quantitative statistical analyses.
• Smart shut-off valve ensures any surplus liquid is directed into storage tanks and eliminates the need for additional recycling equipment

Equipped with a bottle-feeding turntable, this machine uses dual-track conveying and a pneumatic bottle positioning system to align bottles accurately in the filling station. Depending on what product is used for filling, multiple piston pump filling valves or peristaltic pumps will then fill containers, usually in multiple quantities. Fitted with an additional pneumatic shut-off valve to prevent overfilling or spilling, the containers are moved along by automatic rail controls to be capped. The advanced auto-feeding star wheel capper then places caps onto multiple containers before they are simultaneously pressed and screwed down. Once this step is complete, the sealed containers are transported through to a microcomputer-controlled labeller that accurately regulates the label application stage for optimal label adherence. Thereafter, the high-tech driving system moves the finished containers through an out-feeder to a collection turntable for bulk packaging and distribution.

After the bottling and labeling processes, the containers can be seamlessly moved onto further packaging stages such as cartoning or shrink wrapping. These automated processes ensure that the products are securely packaged for storage and transportation. The cartoning machine efficiently places bottles into boxes, while the shrink-wrapping system ensures a tight, protective seal around the product for added security and protection during shipping. Both systems are designed for high-speed, reliable operation, ensuring that your product reaches customers in perfect condition.