What is a Flow wrap packaging machine?

What is a Horizontal flow wrap machine? They are highly efficient packaging machines that seal products horizontally with clear or printed PET/PE, or BOPP-based film, making them ideal for packing large quantities of individual products.
Our flow wrap machines are suitable for many applications and can be customised according to your production needs.

What is a Flow wrap packaging machine?

Application

Flow wrap machines are purpose-built machines that can use punnets and trays for the flow wrapping of goods in many industries. Products like fresh produce, pastries, bakery goods, confectionery, consumer goods like scratch cards, stationery, and magazines, and household goods like napkins and disposable cutlery can be flow-wrapped to protect against damage. Additional gas flushing can replace oxygen with nitrogen inside the packaging to preserve goods’ shelf life.

A flow wrapping machine, also known as a horizontal flow wrapper, is a packaging machine designed to wrap products in a continuous flow of material. This type of machine is widely used in various industries, including food, pharmaceuticals, and consumer goods, to package items quickly and efficiently. Here’s how it works and its main components:

How a Flow Wrap Machine work:

  1. Product Feeding: Products are fed into the machine either manually or through an automated system.
  2. Film Feeding: A roll of packaging film, usually heat-sealable, is unwound and guided into the machine.
  3. Forming: The film is shaped into a tube around the product by a forming collar or tube.
  4. Sealing and Cutting: The machine seals the film longitudinally along the length of the product and then cuts and seals the ends to create individual packages.

Main Components:

  1. Infeed Conveyor: Transports the product into the wrapping area.
  2. Film Unwinding System: Feeds the packaging film into the machine.
  3. Forming Box/Tube: Shapes the film into a tube around the product.
  4. Sealing Jaws: Create longitudinal and end seals to enclose the product.
  5. Cutting Mechanism: Separates the wrapped products into individual units.
  6. Control Panel: Allows operators to set and adjust machine parameters.

Benefits:

  • High Speed: Capable of packaging a large number of products per minute.
  • Versatility: Can handle a wide range of product sizes and shapes.
  • Efficiency: Minimizes material waste and labor costs.
  • Protection: Provides a protective barrier against contamination, moisture, and damage.

Advantages

  • Superior packing quality reduces movement and prevents damage during transport.
  • High packaging speeds of 65 – 70 packs, or up to 400 pieces per minute, depending on size.
  • Optimal preservation is possible with added nitrogen gas flushing to extend shelf life.
  • Simplified operation with bilingual, touch screen programmable logic controller (PLC) control and automatic fault detection system.
  • Specialised rotary sealer with frequency conversion and temperature-independent proportional-integral-derivative (PID) control for optimal sealing.
  • Minimal carbon footprint and reduced noise due to servo motor use.
  • Modern, easy-to-clean stainless steel design that can withstand humid, corrosive environments.

Step by Step

Flow wrap machines seal products inside a neat pillow-shaped film or foil package to improve shelf life and guard against contamination. Typically, an infeed conveyor belt transports goods into a forming box that forms a continuous film tube around products. Next, a rotary heat sealer and cutter will separate and crimp seal goods to form individually packaged products that are primarily rectangular or square-shaped with a horizontal back seal and top and bottom vertical seals.

Step by step how flow wrap machines work

Step by Step Tutorial

Frequently Asked Questions (FAQs) for Flow Wrap Machine

1. What is a flow wrap packaging machine?

A flow wrap packaging machine — also known as a horizontal flow wrapper — is an automated packaging system that wraps products in a continuous film horizontally. It then seals and cuts the film into neat, individual packages. These machines are widely used for fast, efficient packaging in industries such as food, consumer goods, and pharmaceuticals.

2. How does a flow wrap machine work?

Flow wrap machines feed products into a conveyor, guide a roll of film around them, and then create a longitudinal seal along the back. The ends are then sealed and cut to produce individual packages, often in the classic “pillow pack” shape.

3. What products can be packaged using a flow wrapper?

Flow wrap machines can package a wide variety of products, including:

  • Bakery and confectionery items

  • Fresh produce and snack bars

  • Consumer goods like stationery

  • Pharmaceuticals and medical devices

  • Household products like napkins or disposable cutlery

4. What types of packaging film can be used?

These machines are compatible with several film types, such as PET (Polyethylene Terephthalate), PE (Polyethylene), and BOPP (Biaxially Oriented Polypropylene). The choice depends on the product requirements, shelf life needs, and branding considerations.

5. Can a flow wrap machine handle different product sizes and shapes?

Yes — flow wrap machines are highly adaptable. They can be custom configured to handle various product sizes and shapes, and can also be integrated with conveyors, trays or punnets for specialised applications.

6. What are the benefits of using a flow wrap packaging machine?

Key advantages include:

  • High Production Speed: Packages many products per minute.

  • Efficiency: Lowers material waste and labour costs.

  • Versatility: Suitable for many product types.

  • Protection: Provides moisture and contamination protection for goods.

  • Professional Appearance: Creates consistent, retail-ready packages.

7. How does gas flushing work, and why is it useful?

Gas flushing replaces oxygen inside the package with nitrogen. This slows oxidation and helps products stay fresh longer — especially useful for perishable items like baked goods and fresh produce.

8. Can flow wrap machines integrate with existing production lines?

Yes. Flow wrap machines can be integrated with upstream and downstream equipment like conveyors, weighers, printers or inspection systems to create a complete automated packaging line.

9. Are flow wrap machines easy to operate and maintain?

Most modern machines feature user-friendly touch screen controls, automatic fault detection and are built from easy-clean stainless steel. Routine maintenance typically includes cleaning and regular checks to ensure optimal performance.

10. Do you offer after-sales support and training?

Yes — SA Packaging Machinery provides comprehensive after-sales support including installation assistance, operator training, and technical maintenance support so you can get the most out of your investment.