Investing in a primary packaging machine is just the first step toward optimizing your production line. Add-on machines play a crucial role in improving efficiency, ensuring quality control, and automating processes for a seamless workflow. Below, we explore essential add-on machines, their applications, and how they integrate into packaging systems.
1. Storage Tanks & Mixers
Application:
Storage tanks and mixers are essential for industries handling liquids, pastes, and powders. They ensure consistency, prevent contamination, and maintain homogeneity before the product enters the packaging process.
Integration:
- Used with liquid filling machines for beverages, sauces, and cosmetics.
- Essential in auger filling machines for powdered products like protein powders or flour.
- Applied in pump fillers for viscous products such as lotions and syrups.
Example:
A dairy company uses a mixer to blend flavoured yogurt before filling cups via an automatic cup filling and sealing machine.
2. Continuous Band Sealers
Application:
Continuous band sealers provide a reliable and efficient sealing process for pouches, sachets, and bags, ensuring product integrity and extending shelf life.
Integration:
- Commonly paired with vertical and horizontal form-fill-seal (FFS) machines.
- Used alongside vacuum packaging machines for food products.
- Works with pre-made pouch filling systems.
Example:
A coffee packaging facility uses a continuous sealer to hermetically seal ground coffee in pre-filled pouches.
3. Cartoning Machines
Application:
Cartoning machines automate the packing of products into cartons for retail-ready packaging.
Integration:
- Works with blister packing machines for pharmaceuticals.
- Integrated into flow wrapping systems for food packaging.
- Used after pouch filling machines for secondary packaging.
Example:
A cosmetic brand uses a cartoning machine to pack tubes of face cream into branded retail cartons before shipping.
4. Pallet Wrappers
Application:
Pallet wrapping machines secure packaged goods on pallets, ensuring stability during transportation and storage.
Integration:
- Used after case packing and shrink wrapping machines.
- Integrated into fully automated packaging lines.
Example:
A bottled water company uses pallet wrappers to secure shrink-wrapped trays of water bottles for distribution.
5. Counting Conveyors
Application:
Counting conveyors accurately tally and transport items, optimizing the loading of packaging machines.
Integration:
- Works with weighing systems and automatic fillers.
- Used in sorting and bottling operations.
Example:
A confectionery manufacturer uses a counting conveyor to precisely load 50 candies into each bag before sealing.
6. X-Ray Inspection Systems
Application:
X-ray inspection ensures food safety and product integrity by detecting contaminants such as metal, glass, and bone fragments.
Integration:
- Used after form-fill-seal machines for food and pharmaceuticals.
- Integrated into bottling and canning lines.
Example:
A frozen food supplier uses an x-ray system to inspect ready-made meals before final packaging.
7. Metal Detectors
Application:
Metal detectors identify and reject products contaminated with metal particles, ensuring compliance with food safety regulations.
Integration:
- Installed on conveyor systems in food, pharmaceutical, and cosmetics industries.
- Works with weighers and inspection units.
Example:
A spice manufacturer uses a metal detector before sealing spice packets to eliminate contamination risks.
8. Check Weighers
Application:
Check weighers ensure each package contains the correct amount of product, preventing under- or overfilling.
Integration:
- Commonly used after multi-head weighers and auger fillers.
- Works with cartoning and labeling machines.
Example:
A cereal company uses a check weigher to confirm each box contains 500g of cereal before sealing.
Conclusion
Adding these enhancements to your packaging line increases efficiency, improves product quality, and ensures regulatory compliance. Whether you need storage tanks for liquid products, metal detectors for quality control, or pallet wrappers for streamlined logistics, selecting the right add-on machines will elevate your production capabilities.
Contact us today to optimize your packaging line with the right add-on equipment!