CASE STUDY · FOOD PROCESSING · CAPE TOWN

Dried ostrich producer weighs 50 g to 500 g portions into pouches with a 4-head weigher

A Cape Town food producer packing dried ostrich for retail and export needed accurate, weight-based portions in pre-made pouches. We supplied a 4-head weigher on a stainless steel table, fed by a Z-type bucket elevator, that weighs 50 g to 500 g portions at 30 to 40 bags a minute ahead of semi-automatic pouch sealing.

Four-head weigher packaging machine
Four-head weigher
INDUSTRY
Food processing
LOCATION
Cape Town
PRODUCT
Dried ostrich
PACK
Pre-made pouches, 50 g to 500 g
THE CUSTOMER

What the customer packs

The customer processes dried ostrich products for retail and export. The pieces are irregular and do not flow evenly, yet every pouch has to hold the right weight and look good on the shelf, because the product sells at the premium end of the market.

HFFS Packaging Machine for Granules
THE BRIEF

What the packing line had to do

The customer wanted weight-based portioning into pre-made pouches, with the option of semi-automatic or fully automatic packing.

01

Weight, not volume

Irregular dried pieces had to be portioned by weight to hit the declared pack weight.

02

Uneven product flow

The feed had to keep pieces moving into the weigher without bridging or surging.

03

Pouch presentation

Each pre-made stand-up pouch had to be filled cleanly for retail.

THE MACHINE

The machine we supplied: 4-head weigher with a Z-type elevator

We recommended a 4-head weigher because combining the weights of several heads hits the target weight for irregular pieces far more closely than filling by volume. A Z-type bucket elevator with a silo vibrator lifts the product to the weigher, and its controls are set up to serve two packing machines.

4-head weigher

The weigher combines the readings of its four heads to make up each portion, then drops it into the open pouch for sealing.

SPECIFIED FOR THIS LINE
Weigher4-head, stepping motor drive
Portion range50 g to 500 g
Speed30 to 40 bags a minute
Accuracy±2%
Hopper1.6 L
FeedZ-type elevator, 7,200 L/h, 3 L buckets, silo vibrator
Frame304 stainless steel table
Power220 V single-phase, 2 kW
PacksPre-made bags or tubs
THE RESULT

What the line was supplied to do

The weigher and elevator were supplied to portion dried ostrich by weight into pre-made pouches, with one or two operators running the line.

30–40
BAGS A MINUTE

Portions weighed at line speed

The weigher fills pouches at 30 to 40 a minute.

±2%
WEIGHING ACCURACY

Portions held to weight

Each 50 g to 500 g portion is weighed to within 2%.

2
PACKING MACHINES

Elevator ready for a second line

The elevator controls are set up to feed two packing machines.

PLANNING A WEIGHING LINE

Where to look next if you pack irregular products by weight

Start from your product, your pack weights and the output you need, as this project did.

Multihead weigher

Weigher sizes, set-ups and videos, from 2-head to 20-head.

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Every machine we supply that packs granules and pieces.

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Planning a weighing line?

Send us your product, your pack weights and the output you need. We will test it and come back with a recommendation or quotation.