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Sachet Filling Machines
Pack format · Sachets & stick packs

Sachet Filling Machines

Sachet filling machines form, fill and seal sachets and stick packs from roll film, for liquids, creams, powders and granules.

✓  Product trials available
✓  One-year warranty
✓  Installation & service across Southern Africa
✓  CE marking on request

Sachet packaging machines in our range

A sachet filling machine forms each sachet from roll film, doses the product into it and seals it, so the sachet is made and filled in one pass. Most sachets run on a vertical form-fill-seal (VFFS) machine, the sachet machine we supply most, which makes 3-side seal, 4-side seal and pillow sachets. A horizontal form-fill-seal (HFFS) machine suits flat and shaped sachets, and can add a bottom gusset. For high volumes, a multi-lane sachet machine forms several sachets or stick packs side by side. Each sachet packaging machine is fitted with the doser your product needs.

Multi-lane form fill seal machine forming stick packs side by side
Multi-lane form fill seal packaging machine
Multi-lane

Multi-lane sachet and stick pack machines

A multi-lane sachet machine forms, fills and seals several sachets or stick packs side by side in each cycle, so output rises without adding a second machine. It suits high-volume single-serve packs such as coffee and sugar sticks, spice blends, condiments and pharmaceutical powders. Our six-lane coffee machine forms six pillow-pack sachets at a time, and PackMan Packing runs an automatic 6-lane, 4-side seal machine for vinegar sachets.

We configure the lanes, the sachet size and the dosing system to suit your product. Send us your product and sachet size to ask about a multi-lane machine.

Sachet machines for liquids, powders and granules

A sachet filling machine is chosen by the product first and the sachet second. Each page below shows the dosing and the machines for that product form.

Products packed in sachets

Sachets suit single doses and samples: condiments, sugar and coffee, instant drinks, medicines, and cosmetic and household samples such as detergent and cleaning concentrates.

Typical sachet filling lines

These sachet lines come from machines we have supplied, for creams, gels, powders and snacks.

Liquid VFFS machine for shaped cosmetic sachets

Creams in shaped cosmetic sachets

A liquid VFFS machine doses 2.6 ml to 60 ml of cream into shaped sachets, sealed as pillow packs and punched to shape, at 30 to 60 a minute. A second forming shoulder, set of jaws and knife lets it run a second sachet shape.

Liquid VFFS machine with infeed and dosing pumps for gel pillow packs

Gel in pillow packs with infeed and dosing pumps

The SAP-320 liquid VFFS machine feeds gel through an infeed pump to a dosing pump, which fills pillow packs of 50 ml to 1,000 ml, up to 150 mm wide, at 16 to 60 a minute.

Auger feeder feeding the auger filler of a VFFS packaging machine

Powder in 3-side seal sachets

The SAP-160 powder VFFS machine is fed by a screw conveyor and doses powder with an auger filler into 3-side seal sachets, within ±2%, at 20 to 50 a minute.

Measuring cup VFFS packaging machine for small snack packs

Snacks in pillow packs and 3-side seal sachets

A measuring cup VFFS machine doses snacks by volume into pillow packs and 3-side and 4-side seal sachets of 9 g to 50 g, at 20 to 60 a minute, on film up to 320 mm wide. It is fed by an auger screw conveyor and made in SUS316 stainless steel.

Model codes shown are machines we have supplied and configured for previous projects. Your machine is specified and configured to suit your product, output and pack format — not supplied off the shelf.

Liquid sachet filling machines

A liquid sachet filling machine is a VFFS machine fitted with a dosing pump, which measures each dose of liquid, cream or gel into the sachet as it is formed. Sauces and condiments, cosmetic samples, gels, hand sanitiser and shampoo are packed this way. Thicker gels are fed to the dosing pump by an infeed pump.

Shaped cosmetic sachets

A liquid VFFS machine fills creams and lotions into shaped cosmetic sachets. It doses 2.6 ml to 60 ml, or 1 g to 20 g, at 30 to 60 sachets a minute. Each sachet is sealed as a pillow pack and punched to its shape.

Gel sachets and pillow packs

A liquid VFFS machine with an infeed pump and a dosing pump fills gel into pillow packs of 50 ml to 1,000 ml, up to 150 mm wide, at 16 to 60 a minute. Larger liquid packs like these sit between a sachet and a pouch; see the pouch packaging machines. Hand sanitiser gel and other gels in single-use sachets are dosed the same way, with the pump sized to the fill.

Liquid shoe polish in pillow sachets

A liquid VFFS machine with a pneumatic dosing pump fills liquid shoe polish into pillow sachets for a Gauteng manufacturer. It doses 10 ml to 100 ml into sachets 30 mm to 160 mm long and 50 mm to 150 mm wide, made from laminated PET/LLDPE or PET/CPP film, and is rated at 20 to 40 sachets a minute.

Water sachets

We supply water sachet machines, which form, fill and seal drinking water in pillow sachets from roll film. Tell us the sachet volume and the output you need, and we will specify the machine.

Powder and granule sachet machines

A powder sachet machine is a VFFS machine with an auger filler. The one we supplied to a powder producer is fed by a screw conveyor and forms 3-side seal sachets from 30 mm by 30 mm up to 150 mm by 165 mm, from film 45 mm to 220 mm wide, at 20 to 50 a minute. Instant drinks such as coffee, hot chocolate, cappuccino and electrolyte mixes are packed this way, along with spices, baking powder, soup mixes and powdered medicines. Free-flowing granules such as sugar and salt are dosed with a cup filler instead. See the sugar packaging machine, the coffee packaging machine, powder packaging machines and grain and granule packing machines.

Stick pack machines

A stick pack machine, also called a stick packaging machine or stick pack filling machine, forms long, narrow sachets, usually on several lanes at once, so each cycle fills a row of stick packs. Stick packs suit free-flowing powders and granules: coffee, sugar, protein and vitamin powders, electrolytes, collagen, salt and pepper, and pharmaceutical powders. Liquids, gels and creams usually go into flat sachets rather than stick packs. To compare these formats, read our guide to stick packs and sachets.

See sachet machines running

Sachet machines from the range: a liquid VFFS with infeed and dosing pumps, a six-lane coffee sachet machine, a multi-lane sachet and stick machine, and a measuring cup VFFS filling small sachets.

Liquid VFFS

Gel pillow packs with infeed and dosing pumps

A liquid VFFS machine with an infeed pump and a dosing pump forming, filling and sealing gel pillow packs from roll film, the set-up in the gel line above.

Six-lane VFFS

Six-lane coffee sachet machine

A six-lane machine forming, filling and sealing coffee sachets six at a time in pillow packs.

Multi-lane VFFS

Multi-lane sachet and stick machine

A multi-lane machine forming several sachets or sticks at once, for high-volume single-serve packs.

Measuring cup VFFS

Measuring cup VFFS for small sachets

A vertical form-fill-seal machine with a volumetric cup filler forming, filling and sealing small sachets.

What you need to know about filling sachets

These details decide which sachet filling machine you need and how it is configured.

The product decides the doser

A sachet machine is fitted with the doser your product needs. Liquids, creams and gels are dosed with a pump, powders with an auger filler, and free-flowing granules such as sugar with a cup filler. A thick gel can be fed to the dosing pump by an infeed pump, so the product reaches each sachet at a steady rate.

Small fills, measured accurately

Sachets hold small doses, so the doser is matched to the fill. Liquid sachet machines we have supplied cover fills from 2.6 ml to 100 ml. On an auger filler the screw is sized to the fill, with one screw for 1 g to 10 g, another for 10 g to 50 g and another for 50 g to 100 g. The auger sachet machine we supplied for powder fills within ±2%.

Sachet shape and seal

A VFFS sachet machine seals sachets on three or four sides, or as a pillow pack. A shaped sachet, such as a cosmetic sample with rounded corners, is sealed as a pillow pack and then punched to shape. To run a second sachet shape on the same machine, you add a second set of change parts: a forming shoulder, sealing jaws and a cutting knife.

Film, print and coding

Sachets are made from laminated film, printed on the roll. A photo-eye reads the print mark so each sachet is cut in the same place on the design. The knife can give a straight cut, a zig-zag cut or an easy-tear notch. A date coder prints the batch number and expiry date on each sachet as it is formed, which matters for food, medicines and cosmetics.

Output and lanes

Output depends on the product and the sachet size. Single-lane sachet machines we have supplied are rated at 20 to 50, 20 to 40, 16 to 60 and 30 to 60 sachets a minute. For higher volumes, a multi-lane machine forms several sachets or stick packs at once. Contact parts are SUS304 stainless steel as standard, and SUS316 where the product carries salt.

Customer feedback

Trusted by Packaging Manufacturers Across Southern Africa

Google Reviews
SA Packaging Machinery · Riversands
★★★★☆
Rated on Google

“Highly recommended! Excellent customer service, great prices, and they always go above and beyond.”

Ratings and reviews are published on our Google Business Profile, where they can be read in full and in context.

PackMan purchased an Automatic 6-Lane, 4-Side Seal Vinegar Packaging Machine, and it has been performing reliably since installation. The machine delivers consistent packaging quality, operates efficiently, and has met our production expectations.

PackMan Packing logo
Thorsten
Robertville, South Africa

SA Packaging Machinery delivered a solution that has met our expectations. The equipment has been reliable in daily production, and we’re pleased with its performance. We found the team knowledgeable, professional, and willing to assist whenever required.

Grace Haven Industries logo
Matthew
Durban, South Africa

We’ve been very happy with the equipment supplied by SA Packaging Machinery. It’s straightforward to use, performs consistently, and has helped us improve our production process. The team was easy to work with and made the entire experience smooth.

JCJ Sweets logo
Basil
Brakpan, South Africa

Trial your product in a sachet before you buy

We have supplied packaging machines since 2017. Send us a sample of your product and, if you have it, your printed film. We run a trial at our Riversands showroom, so you can see the dose, the seal and the finished sachet before you order. Your quote includes installation and operator training, and spares are held at our Johannesburg workshop.

Sachet FAQ

Frequently asked questions about sachet filling machines

What is the smallest sachet a sachet machine can fill?

Liquid sachet machines we have supplied dose from 2.6 ml, and an auger filler with its smallest screw doses powder from 1 g. The powder sachet machine we supplied forms sachets from 30 mm by 30 mm. Send us your fill and sachet size and we will confirm what the machine can do.

Yes, with a second set of change parts. The forming shoulder, sealing jaws and cutting knife set the width and shape of the sachet, so a second set lets the same machine run a second sachet shape. A shaped sachet is sealed as a pillow pack and punched to shape.

Yes. A date coder fitted to the sachet machine prints the batch number and expiry date on each sachet as it is formed. On printed film, a photo-eye keeps the print and the cut in register.

Your product and how it flows, the sachet style and size, the fill per sachet, the film you plan to use, and the output you need. A sample of your product lets us trial it at our Riversands showroom before we quote.