CASE STUDY · FOOD MANUFACTURING · NIGERIA

Spice producer in Nigeria packs 500 g to 25 kg bags on automatic VFFS powder lines

A spice producer in Nigeria needed to pack spice powder into retail bags of 500 g to 3 kg and bulk bags of 5 kg to 25 kg. We supplied automatic auger VFFS lines for both formats, fed by screw conveyors, with a thermal transfer printer and a checkweigher on the small-bag line.

vffs-powder-packaging
Automatic auger VFFS powder packaging machine
INDUSTRY
Food manufacturing
PRODUCT
Spice powder
PACK
500 g to 3 kg and 5 kg to 25 kg bags
OUTPUT
Up to 30 small bags a minute
MACHINE SUPPLIED
THE CUSTOMER

What the customer packs

The customer produces spice powders in Nigeria and packs them in two formats: pillow and side-gusset bags of 500 g to 3 kg for retail, and bulk bags of 5 kg to 25 kg. Spice powder is fine and dusty, so it has to be dosed by an auger screw, and every bag has to reach its declared weight.

VFFS-Machine-for-Spices-&-Seasonings
THE BRIEF

What the packing lines had to do

The customer wanted automatic bagging for both its retail and bulk formats, with stainless steel wherever the spice is touched.

01

Retail and bulk bags

Bags from 500 g to 3 kg and from 5 kg to 25 kg had to be formed, filled and sealed automatically.

02

Fine, dusty powder

Spice powder had to be dosed by weight into every bag, from the smallest pack to the largest.

03

Coding and weight checks

Retail bags needed a printed code and a check that every bag leaves the line on weight.

THE MACHINE

The machines we supplied: automatic auger VFFS lines for retail and bulk bags

We recommended auger VFFS machines because an auger screw doses fine powders by weight while the machine forms, fills and seals each bag from film in one cycle. On each line a stainless screw conveyor keeps the auger hopper filled. The small-bag line adds a thermal transfer printer and a checkweigher, and the bulk-bag line adds a static eliminator and a deduster.

Automatic auger VFFS machine

Film is formed into a bag, the auger doses the set weight, and the bag is sealed, coded, cut and discharged onto the take-off conveyor.

SPECIFIED FOR THIS LINE
Small-bag lineSAP-720 auger VFFS
Fill range500 g to 3 kg
Bag stylesPillow and side-gusset
Bag size150–350 mm wide, 100–480 mm long
Speed5 to 30 bags a minute
Accuracy±2%
ExtrasThermal transfer printer, checkweigher, take-off conveyor
Bulk-bag lineSAP-1050 auger VFFS
Fill range5 kg to 25 kg
Bag stylesPillow, standing and punched bags
FilmLDPE, 0.06–0.2 mm
Speed2 to 3 bags a minute at 25 kg
Auger accuracy0.5% to 1%
ExtrasScrew conveyor with agitator, static eliminator, deduster, take-off conveyor
Contact partsSUS316 stainless steel
Power380 V three-phase
ABOUT MODEL CODES

Model codes shown are machines we have built or configured for previous projects. Your machine is specified and built to suit your product, output and pack format — not supplied off the shelf.

HOW THE MACHINE WAS SPECIFIED

How each line runs

Both lines follow the same sequence, sized for their bag weights.

01

Screw conveyor

A stainless screw conveyor lifts spice powder from a 230 L hopper to the auger filler.

02

Auger dosing

The auger screw doses the set weight. Additional screws match the small-bag line to each weight range.

03

Form, fill and seal

The VFFS machine forms the bag from film on a forming shoulder, fills it and seals it. Additional forming shoulders cover each bag width.

04

Code and check

On the small-bag line a thermal transfer printer codes each bag and a checkweigher pushes off any bag that is off weight.

05

Take-off

A conveyor carries finished bags away from the machine for packing.

THE RESULT

What the lines were supplied to do

The lines were supplied to bag spice powder automatically from 500 g to 25 kg, with one or two operators on the small-bag line.

500 g–25 kg
BAG WEIGHTS

Retail and bulk on auger VFFS

Small bags up to 3 kg and bulk bags up to 25 kg.

30
BAGS A MINUTE

Up to 30 small bags a minute

Depending on how the powder flows and the bag size.

±2%
FILL ACCURACY

Every small bag checked

A checkweigher pushes off any small bag that is off weight.

PLANNING A POWDER LINE

Where to look next if you bag spices or powders

Start from your powder, your bag weights and the output you need, as this project did. Every spice line we have supplied is on the spice packaging machine page.

Vertical form-fill-seal machines

Machines that form, fill and seal bags from film, for powders, granules and snacks.

Powder packaging machines

Every machine we supply that packs powder, compared in one place.

Spice pouch filling case study

How a spice producer fills 1 kg to 3 kg pouches on a semi-automatic auger filler.

Planning a spice or powder bagging line?

Send us your powder, your bag weights and the output you need. We will test it and come back with a recommendation or quotation.